Škoda Octavia III 2013–2014 TDI CR Engine Workshop Manual (1.6 & 2.0 Diesel)

Technical Highlights

• Vehicle coverage: Škoda Octavia III (2013–2014)

• Engines:

  • 1.6 TDI CR (66 kW / 77 kW / 81 kW)

  • 2.0 TDI CR (105 kW / 110 kW / 135 kW)

• Fuel system: Common Rail diesel injection

• Manual type: OEM factory workshop manual

• Content depth: Full mechanical, diagnostic, and system-level procedures

• Language: English

• Edition: 10.2013

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Full Contents

Technical data

• Technical data

• Engine number

• Engine characteristics

Self-diagnosis

• Self-diagnosis, safety measures, cleanliness regulations and directions

• Self-diagnosis

• Supplementary instructions and assembly work on vehicles with air conditioning system

• Safety precautions when working on fuel supply system

• Safety measures for working on vehicles with start/stop system

• Regulations concerning cleanliness when working on fuel supply / fuel injection system

• Regulations concerning cleanliness when working on the exhaust gas turbocharger

• General instructions for charge air system

Removing and installing engine

• Removing and installing engine

• Removing and installing engine trim panel

• Removing engine

• Securing the engine to the assembly stand

• Installing engine

• Assembly bracket

• Assembly overview – assembly mountings

• Supporting the engine in its installed position

• Removing and installing engine mount

• Removing and installing engine support

• Removing and installing pendulum support

• Checking and adjusting the assembly bracket

Crankshaft group

• Removing and installing V-ribbed belt and toothed belt

  • V-ribbed belt – summary of components

  • Removing and installing poly V-belt

  • Removing and installing crankshaft belt pulley

  • Removing and installing tensioning device for V-ribbed belt

  • Removing and installing bracket for auxiliary units

• Toothed belt system

  • Summary of components – toothed belt guard

  • Assembly overview – toothed belt drive

  • Removing and installing top toothed belt guard

  • Removing and installing bottom toothed belt guard

  • Removing toothed belt from camshaft

  • Removing and installing toothed belt

• Sealing flange and flywheel

  • Summary of components – sealing flange belt pulley side

  • Removing and installing sealing flange on belt pulley side

  • Summary of components – gearbox side and flywheel

  • Removing and installing sealing flange on gearbox side

  • Removing and installing flywheel

• Crankshaft, piston and conrod

  • Summary of components – crankshaft

  • Replacing needle bearing in crankshaft

  • Assembly overview – piston and conrod

  • Removing and installing piston

  • Checking piston projection

  • Separating new conrod

Cylinder head, valve gear

• Removing and installing cylinder head

• Assembly overview – cylinder head cover

• Removing and installing cylinder head cover

• Replacing gasket rings for injection units

• Assembly overview – cylinder head

• Removing and installing cylinder head

• Checking compression

• Valve gear

  • Assembly overview – valve gear

  • Replacing camshaft gasket ring

  • Removing and installing camshaft control valve N205

  • Removing and installing camshaft control

  • Removing and installing camshaft housing

  • Checking hydraulic balancing elements

  • Removing and installing valve stem seals

  • Valve dimensions

  • Checking valve guides

Lubrication

• Removing and installing parts of lubrication system

• Summary of components – lubrication system

• Removing and installing oil level and oil temperature sender G266

• Summary of components – oil filter holder

• Removing and installing oil filter holder with engine oil cooler

• Removing and installing oil sump

• Removing and installing oil pump

• Removing and installing oil pressure switch F1

• Removing and installing oil pressure switch for reduced oil pressure F378

• Removing and installing oil pressure control valve N428

• Testing oil pressure

Cooling

• Cooling system

• Coolant hose schematic diagrams

• Draining and filling coolant

• Checking cooling system for leaks

• Coolant pump and coolant regulator

  • Summary of components – coolant pump and thermostat

  • Summary of components – coolant temperature sender

  • Summary of components – electric coolant pump

  • Removing and installing coolant pump

  • Removing and installing thermostat

  • Removing and installing coolant valve for cylinder head N489

  • Testing coolant thermostat

  • Removing and installing coolant temperature sender G62

  • Removing and installing charge air cooler pump V188

  • Removing and installing heating backup pump V488

• Coolant pipes

  • Summary of components – coolant pipes

  • Removing and installing front top coolant pipes

  • Removing and installing front bottom coolant pipe

  • Removing and installing front left coolant pipe

  • Removing and installing front right coolant pipe

  • Removing and installing left coolant pipes

  • Removing and installing rear coolant pipe

  • Removing and installing rear right coolant pipe

• Radiator and radiator fan

  • Parts of cooling system fitted to body

  • Summary of components – fan shroud and radiator fan V7

  • Summary of components – fan shroud and radiator fan V7 and V177

  • Removing and installing radiator

  • Removing and installing fan shroud

  • Removing and installing radiator fans V7 and V177

Fuel supply system

• Measures in case of misfuelling

• Fuel tank and delivery system

  • Fuel tank – front-wheel drive

  • Fuel tank – four-wheel drive

  • Fuel delivery unit – front-wheel drive

  • Fuel delivery unit – four-wheel drive

• Fuel filter

  • Summary of components

  • Draining fuel filter

  • Removing and installing fuel filter

• Fuel hoses in engine compartment

• Extracting fuel from fuel tank

• Fuel delivery unit removal and installation

• Misfuelling protection

• Fuel gauge sender and pump components

• Accelerator mechanism

  • Assembly overview – accelerator module

  • Removing and installing accelerator module

Turbocharging / supercharging

• Exhaust gas turbocharger

  • Summary of components

  • Removing and installing turbocharger

  • Replacing vacuum positioning element for charge pressure regulation G581

• Vacuum system

  • Connection diagrams

  • Checking vacuum system

  • Hose connections with screw clamps

• Charge air system

  • Radiator and leak testing

  • Charge pressure sender G31

  • Checking charge air system for leaks

Mixture preparation – injection

• Diesel direct injection system overview

• Fuel system schematics

• Filling and bleeding fuel system

• Checking fuel system for leaks

• Injection units and fuel distributor

• High pressure pump

• Senders and sensors

• Lambda probe

• Intake manifold and air filter

• Engine control unit

• Engine noise speaker

Exhaust system

• Exhaust pipes and silencers

• Exhaust gas cleaning system

• Exhaust temperature regulation

• Exhaust gas recirculation system

Glow plug system

• Glow plug system overview

• Summary of components – preheating system

• Removing and installing glow plugs

• Removing and installing glow period control unit J179

• Removing and installing Hall sender G40

• Removing and installing engine speed sender G28